Calibrating jig, profile measuring device, and method of offset calculation

ABSTRACT

A calibrating jig comprises a reference sphere, and a reflecting plate configured to support the reference sphere from a lower side thereof and mirror-reflect light in a case that the reference sphere is illuminated from an upper side thereof.

CROSS REFERENCE TO RELATED APPLICATIONS

This application is based upon and claims the benefit of priority fromthe prior Japanese Patent Application No. 2008-180084, filed on Jul. 10,2008, the entire contents of which are incorporated herein by reference.

BACKGROUND OF THE INVENTION

1. Field of the Invention

The present invention relates to a calibrating jig, a profile measuringdevice, and a method of offset calculation in the profile measuringdevice.

2. Description of the Related Art

Conventionally, there is known a profile measuring device (imagemeasuring device) that measures an outline profile, and so on, of anobject-to-be-measured (work) from an image obtained by imaging theobject-to-be-measured by an imaging means such as a CCD camera. Inaddition, there is known a profile measuring device of this kind that isprovided also with a noncontact type optical probe, such as a laserprobe, or the like, in addition to the imaging means, for improvement ofmeasurement accuracy in a vertical direction, that is to say, a Zdirection (for example, refer to patent document 1: JP 11-83438 A).

In a case that an offset exists between an image measuring function ofsuch imaging means and a noncontact displacement detecting function ofsuch noncontact type optical probe, this offset must be quantitativelymeasured. Various jigs are used for calculation of this offset value.

For example, in patent document 1, there is proposed a calibrating jigin which a metal film of a trapezoidal pattern having two nonparallellinear knife edges is formed on a planar substrate. In addition, thereis also known a calibrating jig in which a hollow cylindrically-shapedblock 82 having a planer upper surface is formed on a substrate 81, asshown in FIG. 13. There is also calibrating jig in which a rectangularmetal block 83 having knife edges at four sides is formed on a substrate81 and a periphery of the block 83 is surrounded by acrylic blocks 84.This enables image measurement and optical probe measurement of the foursides of the metal block, as shown in FIG. 14. However, there is aproblem that, since an error in calculating the offset value in thesecalibrating jigs depends on a flatness and perpendicularity of theblocks, an adjusting process in an assembled state of components becomesnecessary so that the jigs are expensive. Furthermore, in a case of thecalibrating jig in patent document 1 and FIG. 14, there is a problemthat each of the sides of the block must be aligned with measuringcoordinates of a measuring instrument, leading to poor operability.

On the other hand, in three-dimensional measuring instruments using atouch probe, a reference sphere of known radius that is preciselymeasured beforehand is used for offset calculation for calibration of adevice. The reference sphere has an advantage that, since it has nodirectionality, there is no need for any alignment with the measuringcoordinates, or the like. However, in a case of an image measuringinstrument, it is difficult to use the reference sphere for offsetadjustment. This is because, in a case of image measurement, an edgeportion of the reference sphere cannot be clearly determined, whicheverkind of illumination, for example, incident-light illumination,transmitted illumination, oblique illumination, and so on, is used. As aconsequence, a central position of the reference sphere cannot beaccurately calculated.

Accordingly, in response to the above-described problem, patent document2 (JP 2007-78635 A) discloses a calibrating jig having a sphere and adiffusion surface (a surface that diffuses light). This calibrating jigis for obtaining the offset using an edge between the sphere and thediffusion surface. However, in a case of using the calibrating jig inpatent document 2, it is necessary to accurately set a value of adiameter of the sphere, and a distance from a center of the sphere tothe diffusion surface of the sphere.

In view of this problem, the present invention has an object ofproviding a calibrating jig, a profile measuring device, and a method ofoffset calculation in the profile measuring device in which a cost canbe kept low and the offset can be calculated with high precision.

SUMMARY OF THE INVENTION

To achieve the above-described object, a calibrating jig in accordancewith a first aspect of the present invention comprises: a referencesphere; and a reflecting plate configured to support the referencesphere from a lower side thereof and mirror-reflect light in a case thatthe reference sphere is illuminated from an upper side thereof.

By the above-described configuration, light irradiated from above thereference sphere is mirror-reflected (returns in a same direction as adirection of incidence) by a top and vicinity thereof of the referencesphere and by the reflecting plate. On the other hand, at places otherthan the top and vicinity thereof of the reference sphere, lightirradiated from above the reference sphere is not mirror-reflected anddoes not enter an imaging optical system. As a result, an edge of thereference sphere can be clearly determined.

A surface of the reference sphere is preferably configured as a mirrorsurface. The calibrating jig may also be configured to further comprisea reference block formed on the reflecting plate and having a planarupper surface.

A calibrating jig in accordance with a second aspect of the presentinvention comprises a reference sphere; and a transmission plate forsupporting the reference sphere from a lower side thereof and transmitslight.

By the above-described configuration, light irradiated from below thereference sphere is transmitted at a region other than a region in whichthe reference sphere is provided. As a result, an edge of the referencesphere can be clearly determined.

A profile measuring device in accordance with a third aspect of thepresent invention comprises: a first probe configured to acquireinformation related to a profile of an object-to-be-measured by imagingan image based on reflected light from the object-to-be-measured; asecond probe configured to acquire information related to the profile ofthe object-to-be-measured, the second probe being provided at adifferent position to the first probe; a calibrating jig to be measuredby the first probe and the second probe; a measuring section formeasuring the calibrating jig by the first probe and the second probe,respectively, to obtain a first measurement result and a secondmeasurement result respectively; and an offset calculating section forcomparing the first measurement result and the second measurement resultto calculate an offset between the first measurement result and thesecond measurement result, the calibrating jig including: a referencesphere; and a reflecting plate configured to support the referencesphere from a lower side thereof and mirror-reflect light in a case thatthe reference sphere is illuminated from an upper side thereof.

A profile measuring device in accordance with a fourth aspect of thepresent invention comprises: a third probe configured to acquireinformation related to a profile of an object-to-be-measured by imagingan image based on transmitted light from the object-to-be-measured; asecond probe configured to acquire information related to the profile ofthe object-to-be-measured, the second probe being provided at adifferent position to the third probe; a calibrating jig to be measuredby the third probe and the second probe; a measuring section formeasuring the calibrating jig by the third probe and the second probe,respectively, to generate a third measurement result and a secondmeasurement result respectively; and an offset calculating section forcomparing the third measurement result and the second measurement resultto calculate an offset between the third measurement result and thesecond measurement result, the calibrating jig including: a referencesphere; and a transmission plate for supporting the reference spherefrom a lower side thereof and transmits light.

A method of offset calculation in accordance with a fifth aspect of thepresent invention is a method of offset calculation in which a profilemeasuring device is used to calculate an offset in the profile measuringdevice, the profile measuring device comprising: a first probeconfigured to acquire information related to a profile of anobject-to-be-measured by imaging an image based on reflected light fromthe object-to-be-measured; a second probe configured to acquireinformation related to the profile of the object-to-be-measured, thesecond probe being provided at a different position to the first probe;and a calibrating jig to be measured by the first probe and the secondprobe, the calibrating jig including: a reference sphere; and areflecting plate configured to support the reference sphere from a lowerside thereof and mirror-reflect light in a case that the referencesphere is illuminated from an upper side thereof, the method comprisingthe steps of: measuring the calibrating jig by the first probe and thesecond probe, respectively, to obtain a first measurement result and asecond measurement result respectively; and comparing the firstmeasurement result and the second measurement result to calculate anoffset between the first measurement result and the second measurementresult.

A method of offset calculation in accordance with a sixth aspect of thepresent invention is a method of offset calculation in which a profilemeasuring device is used to calculate an offset in the profile measuringdevice, the profile measuring device comprising: a third probeconfigured to acquire information related to a profile of anobject-to-be-measured by imaging an image based on transmitted lightfrom the object-to-be-measured; a second probe configured to acquireinformation related to the profile of the object-to-be-measured, thesecond probe being provided at a different position to the third probe;and a calibrating jig to be measured by the third probe and the secondprobe, the calibrating jig including: a reference sphere; and atransmission plate for supporting the reference sphere from a lower sidethereof and transmits light, the method comprising the steps of:measuring the calibrating jig by the third probe and the second probe,respectively, to generate a third measurement result and a secondmeasurement result respectively; and comparing the third measurementresult and the second measurement result to calculate an offset betweenthe third measurement result and the second measurement result.

The present invention enables provision of a calibrating jig, a profilemeasuring device, and a method of offset calculation in the profilemeasuring device in which a cost can be kept low and the offset can becalculated with high precision.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a perspective view of a calibrating jig 100 in accordance witha first embodiment of the present invention.

FIG. 2 is a schematic perspective view of a profile measuring device 200in accordance with the first embodiment.

FIG. 3 is an enlarged perspective view of a measuring unit 17 inaccordance with the first embodiment.

FIG. 4 is a block diagram showing a computer main unit 21 in accordancewith the first embodiment.

FIG. 5 is a flowchart showing a first offset calculating operation ofthe profile measuring device 200 in accordance with the firstembodiment.

FIG. 6 is a view schematically describing a measurement of an image IM1.

FIG. 7 is a view showing the image IM1 and brightness information IMa1due to an imaging probe 34.

FIG. 8 is a flowchart showing a second offset calculating operation ofthe profile measuring device 200 in accordance with the firstembodiment.

FIG. 9 is a perspective view of a calibrating jig 100 a in accordancewith a second embodiment of the present invention.

FIG. 10 is an enlarged perspective view of a measuring unit 17 inaccordance with the second embodiment.

FIG. 11 is a view schematically describing a measurement of an imageIM4.

FIG. 12 is a view showing the image IM4 and brightness information IMa4due to the imaging probe 34.

FIG. 13 is a view showing an example of a conventional calibrating jig.

FIG. 14 is a view showing an example of a conventional calibrating jig.

DETAILED DESCRIPTION OF THE EMBODIMENTS

An embodiment of the present invention is now described in detail withreference to the drawings.

First Embodiment Configuration of a Calibrating Jig in Accordance with aFirst Embodiment

First, a configuration of a calibrating jig 100 in accordance with afirst embodiment is described with reference to FIG. 1. FIG. 1 is aperspective view of the calibrating jig 100 in accordance with the firstembodiment of the present invention. The calibrating jig 100 is measuredby an imaging probe 34 and a laser probe 35 to be described hereafter.The calibrating jig 100 includes a reflecting plate 111, a referencesphere 112, and a reference block 113.

The reflecting plate 111 supports the reference sphere 112 from a lowerside thereof. The reflecting plate 111 is configured to mirror-reflectlight where the reference sphere 112 is illuminated from an upper sidethereof by incident-light illumination or the like. The reflecting plate111 is configured by a mirror of vapor-deposited chromium or the like.The reflecting plate 111 has a form of a rectangular plate. Thereflecting plate 111 has a planar surface of good parallelism. Thereflecting plate 111 has in a vicinity of a center thereof a concaverecess 111 a.

The reference sphere 112 is provided so that a lower portion thereoffits to the recess 111 a of the reflecting plate 111. The referencesphere 112 is a steel sphere (high precision bearing ball) that has aknown dimension (diameter D) precisely measured beforehand. Thereference sphere 112 has a surface of high reflectance. That is to say,the surface of the reference sphere 112 is configured as a mirrorsurface.

The reference block 113 is provided on an upper portion of one end ofthe reflecting plate 111. The reference block 113 is a steel rectangularblock formed so that a surface is planar.

Configuration of a Profile Measuring Device in Accordance with the FirstEmbodiment

A configuration of a profile measuring device 200 in accordance with thefirst embodiment is now described with reference to FIGS. 2˜4.

FIG. 2 is a schematic perspective view of the profile measuring device200 in accordance with the first embodiment. As shown in FIG. 2, theprofile measuring device 200 is configured by a profile measuringinstrument 1 and a computer system 2 that drives and controls theprofile measuring instrument 1 and executes required data processing.

The profile measuring instrument 1 is configured as follows. Namely,attached to a mount 11 is a measuring table 13 that has anobject-to-be-measured positioned thereon. The measuring table 13 isdriven in a Y axis direction by a Y axis drive mechanism not shown.Fixed at a central portion of an edge of both sides of the mount 11 aresupporting arms 14 and 15 that extend upwardly, and there is an X axisguide 16 fixed so as to connect an upper extremity of both thesupporting arms 14 and 15. The X axis guide has a measuring unit 17supported thereon. The measuring unit 17 is driven along the X axisguide 16 by an X axis drive mechanism not shown. Note that theabove-mentioned calibrating jig 100 is disposed on the measuring table13.

FIG. 3 is an enlarged perspective view of the measuring unit 17 inaccordance with the first embodiment. As shown in FIG. 3, the measuringunit 17 has a slider 31 movably provided along the X axis guide 16, andhas a Z axis guide 32 fixed integrally to the slider 31. The Z axisguide 32 has a supporting plate 33 slidably provided in a Z axisdirection, and the supporting plate 33 is provided both with an imagingprobe (first probe, CCD camera) 34 that is an imaging means for imagemeasurement, and a laser probe (second probe) 35 that is a noncontactdisplacement gauge. The imaging probe 34 and the laser probe 35 are thusconfigured to maintain a constant positional relationship and to besimultaneously movable in three axis directions of X, Y, and Z. Appendedto the imaging probe 34 is an illuminating device 36 for illuminating animaging range. Provided at a position of proximity to the laser probe 35in order to confirm by a laser beam of the laser probe 35 a measuringposition of a work are a CCD camera 38 that takes an image of aperiphery of the measuring position, and an illuminating device 39 forilluminating a measuring position of the laser probe 35. The laser probe35 is supported by a vertical movement mechanism 40 for withdrawing thelaser probe 35 when there is a movement of the measuring unit 17, and arotation mechanism 41 for adjusting a directionality of the laser beamto an optimal direction.

To put the above-described configuration another way, the imaging probe(first probe) 34 acquires information related to a profile of theobject-to-be-measured by taking an image based on reflected light fromthe object-to-be-measured (an image due to incident-light illuminationlight); and the laser probe (second probe) 35 acquires informationrelated to the profile of the object-to-be-measured, while beingprovided at a different position to the imaging probe 34.

The computer system 2 is configured to include a computer main unit 21,a keyboard 22, a joy stick box (hereafter referred to as “J/S”) 23, amouse 24, a CRT 25, and a printer 26.

The computer main unit 21 is configured as shown in FIG. 4. FIG. 4 is ablock diagram showing the computer main unit 21 in accordance with thefirst embodiment.

As shown in FIG. 4, image information inputted from the imaging probe 34is stored in an image memory 52 via an interface (hereafter referred toas “I/F”) 51 a. Information inputted from the laser probe 35 is storedin an HDD 53 via an interface 51 b.

In addition, CAD data of an object-to-be-measured created by a CADsystem not shown, for example, in a case that off-line teaching isimplemented by CAD data, is inputted to a CPU (control section) 55 viaan I/F 54, has an image format thereof converted by the CPU 55, and isthen stored in the image memory 52. The image information stored in theimage memory 52 is displayed on the CRT 25 via a display control section56.

Meanwhile, code information and position information and the likeinputted from the keyboard 22, the J/S 23, and the mouse 24 are inputtedto the CPU 55 via an I/F 51 c. The CPU 55 executes measurement executionprocessing, offset calculation processing, and the like, in accordancewith a macro-program stored in a ROM 57, and a measurement executionprogram, an offset calculation program, and the like, stored in a RAM 59from the HDD 53 via an I/F 58.

The CPU 55 functions as a measuring section, reading the measurementexecution program from the HDD 53. In addition, the CPU 55 functions asan offset calculating section, reading the offset calculation programfrom the HDD 53. Here, the measuring section measures the calibratingjig 100 by the imaging probe 34, respectively, and the laser probe 35 toobtain an imaging measurement result (first measurement result) and alaser probe measurement result (second measurement result) respectively;and the offset calculating section compares the imaging measurementresult and the laser probe measurement result to calculate the offsetbetween the imaging probe 34 and the laser probe 35.

The HDD 53 is a recording medium that stores CAD data, the measurementexecution program, the offset calculation program, and so on. The RAM59, in addition to storing various kinds of programs, offers a workregion for various kinds of processing.

Offset Calculating Operation of the Profile Measuring Device 200 inAccordance with the First Embodiment

An offset calculating operation of the profile measuring device 200 inaccordance with the first embodiment is now described with reference toFIGS. 5-8. The profile measuring device 200 in accordance with the firstembodiment is configured to enable execution of a first and secondoffset calculating operation. FIG. 5 is a flowchart showing the firstoffset calculating operation of the profile measuring device 200 inaccordance with the first embodiment. FIG. 6 is a view schematicallyexplaining a measurement of an image IM1 to be described hereafter. FIG.7 is a view showing the image IM1 and brightness information IMa1 due tothe imaging probe 34. FIG. 8 is a flowchart showing the second offsetcalculating operation of the profile measuring device 200 in accordancewith the first embodiment. Note that the operations shown hereafter arerealized by the control section (CPU) 55 reading and executing programsstored in the HDD 53.

First, a description is given of the first offset calculating operation.Suitable for the first offset calculating operation is an imaging probehaving an optical system with a high magnification and a shallow depthof focus.

First, the control section 55 uses the imaging probe 34 to implement afocusing operation on (focus on) an outline portion of the referencesphere 112 to adjust a focusing height Z (step S101), as shown in FIG.5. Here, the focusing height Z indicates a distance between themeasuring table 13 and the imaging probe 34.

Next, the control section 55 uses the imaging probe 34 to measure theimage IM1 based on reflected light from the calibrating jig 100 (stepS102).

Here, the operation of the above-described step S102 is schematicallyillustrated in FIG. 6. That is to say, light L1 irradiated to a top andvicinity thereof of the reference sphere 112 is mirror-reflectedupwardly, as shown in FIG. 6. In addition, light L2 irradiated to anupper surface of the reflecting plate 111 is mirror-reflected upwardly.On the other hand, light L3 irradiated to regions other than the top andvicinity thereof of the reference sphere 112 is not mirror-reflectedupwardly and does not enter the imaging probe 34. The imaging probe 34thus measures the image IM1 based on the reflected light of the light L1and L2.

The image IM1 displays a doughnut-shaped dark portion AR1 having anoutside diameter D, as shown in FIG. 7. The brightness information IMa1of the image IM1 for a boundary portion (edge) between the referencesphere 112 and the reflecting plate 111 is shown with high contrast.

Subsequently, the control section 55 calculates a central coordinate P1(X_(P1),Y_(P1),Z_(P1)) of the reference sphere 112 on the basis of theimage IM1 and the focusing height Z (step S103), as shown again in FIG.5. Here, the control section 55 obtains the central coordinate P1 bypinpointing the outline portion (edge) of the dark portion AR1 at threeor more places for the image IM1.

Next, the control section 55 uses the laser probe 35 to measure asurface of the calibrating jig 100 (reference sphere 112) at four ormore places (step S104). Subsequently, the control section 55 calculatesa central coordinate P2 (X_(P2),Y_(P2),Z_(P2)) of the reference sphere112 on the basis of a measurement result due to the laser probe 35 (stepS105).

Then, the control section 55 calculates an offset O between the imagingprobe 34 and the laser probe 35, according to (expression 1) shown below(step S106). This concludes the first offset calculating operation.

O=(X _(O) ,Y _(O) ,Z _(O))=P2−P1=(X _(P2) −X _(P1) ,Y _(P2) −Y _(P1) ,Z_(P2) −Z _(P1))   (expression 1)

Note that the above-described first offset calculating operation can berephrased in the following way. That is to say, in steps S101˜S105, thecontrol section 55 measures the calibrating jig 100 by the imaging probe34 and the laser probe 35 to obtain the central coordinate (firstmeasurement result) P1 and the central coordinate (second measurementresult) P2. Furthermore, in step S106, the control section 55 calculatesthe offset O by comparing the central coordinate P1 and the centralcoordinate P2.

Next, a description is given of the second offset calculating operation.Suitable for the second offset calculating operation is an imaging probehaving an optical system with a low magnification and a deep depth offocus.

First, the control section 55 uses the imaging probe 34 to implement afocusing operation (focus) to adjust a focusing height Za (step S201),as shown in FIG. 8. Here, the focusing operation of step S201 isimplemented so as to align the focusing height Za with a height at whichthe outline portion of the reference sphere 112 can be most clearlyobserved. Note that, since there is a high possibility that the focusingheight Za does not accurately capture a central position of thereference sphere 112, the focusing height Za is not used in processingto be described hereafter.

Next, the control section 55 uses the imaging probe 34 to measure theimage IM1 based on reflected light from the calibrating jig 100 (stepS202).

Subsequently, the control section 55 calculates a coordinate value P3(P3=X_(P3),Y_(P3)) of the reference sphere 112 on the basis of the imageIM1 (step S203). Note that the coordinate value P3 represents acoordinate excluding a Z axis direction (XY coordinate).

Next, the control section 55 uses the laser probe 35 to measure thesurface of the calibrating jig 100 (reference sphere 112) at four ormore places (step S204). Subsequently, the control section 55 calculatesa coordinate value P4 (P4=X_(P4),Y_(P4)) of the reference sphere 112 onthe basis of a measurement result due to the laser probe 35 (step S205).Note that the coordinate value P4 represents a coordinate excluding a Zaxis direction (XY coordinate).

Next, the control section 55 calculates a coordinate difference E1(X_(E),Y_(E)) according to (expression 2) shown below (step S206). Notethat the coordinate difference E1 signifies an offset in an XY directionbetween the imaging probe 34 and the laser probe 35.

E1=(X _(E) ,Y _(E))=P4−P3=(X _(P4) −X _(P3) ,Y _(P4) −Y _(P3))  (expression 2)

Subsequently, the control section 55 uses the imaging probe 34 toimplement a focusing operation that aligns with an upper surface of thereference block 113 to adjust a focusing height Zb (step S207).

Next, the control section 55 uses the imaging probe 34 to measure theimage IM1 based on reflected light from the calibrating jig 100 (stepS208). Then, the control section 55 calculates a coordinate value P5(X_(P5),Y_(P5),Z_(P5)) of a predetermined position of the upper surfaceof the reference block 113 on the basis of the image IM1 and thefocusing height Zb (step S209).

Next, the control section 55 uses the laser probe 35 to measure theupper surface of the reference block 113 at the predetermined position(step S210). To implement the above-described measurement with the laserprobe 35 in step S210, the control section 55 moves the laser probe onlyby the coordinate difference E1 (X_(E),Y_(E)).

Subsequently, the control section 55 calculates a coordinate value P6(X_(P6),Y_(P6),Z_(P6)) of the predetermined position of the uppersurface of the reference block 113 on the basis of a measurement resultdue to the laser probe 35 (step S211).

Next, the control section 55 calculates a coordinate difference E2(Z_(E)), according to (expression 3) shown below (step S212). Note thatthe coordinate difference E2 signifies the offset in a Z directionbetween the imaging probe 34 and the laser probe 35.

E2=(Z _(E))=(Z _(P6) −Z _(P5))   (expression 3)

Then, the control section 55 calculates an offset Oa(X_(Oa),Y_(Oa),Z_(Oa)) between the imaging probe 34 and the laser probe35 on the basis of the coordinate differences E1 and E2, according to(expression 4) shown below (step S213). This concludes the second offsetcalculating operation.

Oa=(X _(Oa) ,Y _(Oa) ,Z _(Oa))=(X _(P4) −X _(P3) ,Y _(P4) −Y _(P3) ,Z_(P6) −Z _(P5))   (expression 4)

Note that the above-described second offset calculating operation can berephrased in the following way. That is to say, in steps S201-S212, thecontrol section 55 measures the calibrating jig 100 by the imaging probe34 and the laser probe 35 to obtain the coordinate values (firstmeasurement result) P3 and P5 and the coordinate values (secondmeasurement result) P4 and P6. Furthermore, in step S213, the controlsection 55 calculates the offset Oa by comparing the coordinate valuesP3 and P5 and the coordinate values P4 and P6.

Effect in Accordance with the First Embodiment

An effect of the calibrating jig 100, the profile measuring device 200,and the method of offset calculation therein in accordance with thefirst embodiment is now described. The calibrating jig 100 in accordancewith the first embodiment does not require an adjustment process in anassembled state of components, as does a conventional calibrating jig,and a cost can therefore be kept low.

The calibrating jig 100 in accordance with the first embodiment can takean image of the edge of the reference sphere 112 with high contrast. Asa result, calibration (offset calculation) of the profile measuringdevice 200 can be effected with high precision.

The calibrating jig 100 in accordance with the first embodimentmirror-reflects light at the reflecting plate 111 and can thereforesuppress a loss of reflected light with respect to a quantity of lightirradiated. Consequently, the calibrating jig 100 in accordance with thefirst embodiment can measure an image with a sufficient contrast evenunder a small quantity of light. That is to say, the calibrating jig 100in accordance with the first embodiment can suppress a linear expansioncaused by a temperature rise of the jig itself due to intenseilluminating light, thereby reducing a measurement error. Moreover,since the calibrating jig 100 in accordance with the first embodimentdoes not require a bright light source, energy savings can be attempted.

In addition, the profile measuring device 200 and the method of offsetcalculation therein in accordance with the first embodiment display asimilar effect to that of the calibrating jig 100 having theabove-described configuration.

Second Embodiment Configuration of a Calibrating Jig in Accordance witha Second Embodiment

A configuration of a calibrating jig 100 a in accordance with a secondembodiment is now described with reference to FIG. 9. FIG. 9 is aperspective view of the calibrating jig 100 a in accordance with thesecond embodiment of the present invention. Note that, in the secondembodiment, identical symbols are assigned to configurations that aresimilar to those of the first embodiment, and a description thereof isomitted.

The calibrating jig 100 a is measured by the imaging probe 34 and thelaser probe 35. The calibrating jig 100 a comprises a transmission plate114, the reference sphere 112, and the reference block 113. In otherwords, the calibrating jig 100 a includes the transmission plate 114 inplace of the reflecting plate 111 of the first embodiment.

The transmission plate 114 supports the reference sphere 112 from alower side thereof. The transmission plate 114 is configured by glass,for example. The transmission plate 114 has a rectangular plate shape.The transmission plate 114 has on an upper surface thereof a concaverecess 114 a.

Here, in a case that transmitted illuminating light is used in theprofile measuring device, a distribution of light blocked by thereference sphere 112 is measured as an image. Even if the referencesphere 112 is disposed at an incline to an optical axis at this time,such a disposition exerts no influence on the image measured (a fixedcircular dark portion is always measured). Accordingly, parallelism isnot required in the transmitting plate 114.

The reference sphere 112 is provided so that a lower portion thereoffits to the recess 114 a of the transmission plate 114.

The reference block 113 is provided on an upper portion of one end ofthe reflecting plate 114.

Configuration of a Profile Measuring Device in Accordance with theSecond Embodiment

A configuration of a profile measuring device in accordance with thesecond embodiment is now described with reference to FIG. 10. FIG. 10 isan enlarged perspective view of a measuring unit 17 in accordance withthe second embodiment.

A profile measuring instrument in accordance with the second embodimenthas a measuring table 13 a that differs from that of the firstembodiment. In addition, the profile measuring instrument in accordancewith the second embodiment further includes an illuminating device 71.

The measuring table 13 a is configured to transmit light. Note that theabove-mentioned calibrating jig 100 a is provided on the measuring table13 a.

The illuminating device 71 is provided within the measuring table 13 a.The illuminating device 71 is configured to irradiate light upwardly viathe measuring table 13 a. The illuminating device 71 is configured to bemovable in XY directions in synchronization with a movement of theimaging probe 34.

That is to say, in the second embodiment, the imaging probe (thirdprobe) is configured to acquire information related to a profile of anobject-to-be-measured by taking an image based on transmitted light (animage due to transmitted illuminating light) from theobject-to-be-measured.

Offset Calculating Operation of the Profile Measuring Device inAccordance with the Second Embodiment

An offset calculating operation of the profile measuring device inaccordance with the second embodiment is now described with reference toFIGS. 11 and 12. The profile measuring device in accordance with thesecond embodiment is configured to enable execution of a first andsecond offset calculating operation, similarly to the first embodiment.FIG. 11 is a view schematically explaining a measurement of an image IM4to be described hereafter. FIG. 12 is a view showing the image IM4 andbrightness information IMa4 due to the imaging probe 34.

In the offset calculating operation of the profile measuring device inaccordance with the second embodiment, a method of measuring an image bythe imaging probe 34 differs from that of the first embodiment.

The control section 55 uses the imaging probe 34 to measure the imageIM4 based on transmitted light from the calibrating jig 100 a. That isto say, light La1 irradiated to the reference sphere 112 from theilluminating device 71 is blocked by the reference sphere 112, as shownin FIG. 11. On the other hand, light La2 irradiated to regions otherthan the reference sphere 112 (transmission plate 114) is transmittedvia the transmission plate 114. Accordingly, the imaging probe 34measures the image IM4 based on the light La2 (transmitted light).

The image IM4 displays a circular-shaped dark portion AR2 having adiameter D, as shown in FIG. 12. The brightness information IMa4 of theimage IM4 for a boundary portion (edge) between the reference sphere 112and the transmission plate 114 is shown with high contrast.

Effect in Accordance with the Second Embodiment

An effect in accordance with the second embodiment is now described. Thecalibrating jig 100 a in accordance with the second embodiment has thetransmission plate 114 which requires no parallelism in place of thereflecting plate 111 in accordance with the first embodiment.Consequently, the calibrating jig 100 a in accordance with the secondembodiment can be manufactured at a lower cost than that of the firstembodiment.

In addition, the profile measuring device and the method of offsetcalculation therein in accordance with the second embodiment display asimilar effect to that of the above-described calibrating jig 100.

This concludes description of embodiments of the present invention, butit should be noted that the present invention is not limited to theabove-described embodiments, and that various substitutions, additions,deletions, and so on, are possible within a range not departing from thescope and spirit of the invention. For example, in the above-describedembodiments, the reference block 113 is provided for calculating theoffset value in the Z direction; however, in a case that an autofocus ofthe imaging probe 34 on the top of the reference sphere 112 can beimplemented with good precision, the reference block 113 may be omitted.In addition, there is described a method for supporting the referencesphere 112 in which the reference sphere is fitted to the reflectingplate 112 (or the transmission plate 114), but the present invention isnot limited to this. For example, the reference sphere 112 may besupported by simply adhering the reference sphere 112 to the reflectingplate 111 (or the transmission plate 114).

Moreover, in the second offset calculating operation of theabove-described embodiments, the control section 55 is configured tomeasure the predetermined position on the surface of the reference block113 (step S207), but it may also be configured to measure a top portionof the reference sphere 112, and, if there is a good flatness to thereflecting plate 111 or the transmission plate 114, it may be configuredto measure an arbitrary position on the plates.

Furthermore, the profile measuring device in the above-describedembodiments is configured to include the laser probe 35; however, it mayalso be configured to include a touch probe (contact type probe), ascanning probe, or the like, in place of the laser probe 35.

1. A calibrating jig, comprising: a reference sphere; and a reflectingplate configured to support said reference sphere from a lower sidethereof and mirror-reflect light in a case that said reference sphere isilluminated from an upper side thereof.
 2. The calibrating jig accordingto claim 1, wherein a surface of said reference sphere is configured asa mirror surface.
 3. The calibrating jig according to claim 1, furthercomprising: a reference block formed on said reflecting plate and havinga planar upper surface.
 4. A calibrating jig, comprising: a referencesphere; and a transmission plate for supporting said reference spherefrom a lower side thereof and transmits light.
 5. The calibrating jigaccording to claim 4, further comprising a reference block formed onsaid reflecting plate and having a planar upper surface.
 6. A profilemeasuring device, comprising: a first probe configured to acquireinformation related to a profile of an object-to-be-measured by imagingan image based on reflected light from said object-to-be-measured; asecond probe configured to acquire information related to the profile ofsaid object-to-be-measured, said second probe being provided at adifferent position to said first probe; a calibrating jig to be measuredby said first probe and said second probe; a measuring section formeasuring said calibrating jig by said first probe and said secondprobe, respectively, to obtain a first measurement result and a secondmeasurement result respectively; and an offset calculating section forcomparing said first measurement result and said second measurementresult to calculate an offset between said first measurement result andsaid second measurement result, said calibrating jig including: areference sphere; and a reflecting plate configured to support saidreference sphere from a lower side thereof and mirror-reflect light in acase that said reference sphere is illuminated from an upper sidethereof.
 7. The profile measuring device according to claim 6, wherein asurface of said reference sphere is configured as a mirror surface. 8.The profile measuring device according to claim 6, wherein saidcalibrating jig further includes a reference block formed on saidreflecting plate and having a planar upper surface.
 9. A profilemeasuring device, comprising: a third probe configured to acquireinformation related to a profile of an object-to-be-measured by imagingan image based on transmitted light from said object-to-be-measured; asecond probe configured to acquire information related to the profile ofsaid object-to-be-measured, said second probe being provided at adifferent position to said third probe; a calibrating jig to be measuredby said third probe and said second probe; a measuring section formeasuring said calibrating jig by said third probe and said secondprobe, respectively, to generate a third measurement result and a secondmeasurement result respectively; and an offset calculating section forcomparing said third measurement result and said second measurementresult to calculate an offset between said third measurement result andsaid second measurement result, said calibrating jig including: areference sphere; and a transmission plate for supporting said referencesphere from a lower side thereof and transmits light.
 10. The profilemeasuring device according to claim 9, wherein said calibrating jigfurther includes a reference block formed on said reflecting plate andhaving a planar upper surface.
 11. A method of offset calculation inwhich a profile measuring device is used to calculate an offset in saidprofile measuring device, said profile measuring device comprising: afirst probe configured to acquire information related to a profile of anobject-to-be-measured by imaging an image based on reflected light fromsaid object-to-be-measured; a second probe configured to acquireinformation related to the profile of said object-to-be-measured, saidsecond probe being provided at a different position to said first probe;and a calibrating jig to be measured by said first probe and said secondprobe, said calibrating jig including: a reference sphere; and areflecting plate configured to support said reference sphere from alower side thereof and mirror-reflect light in a case that saidreference sphere is illuminated from an upper side thereof, said methodcomprising the steps of: measuring said calibrating jig by said firstprobe and said second probe, respectively, to obtain a first measurementresult and a second measurement result respectively; and comparing saidfirst measurement result and said second measurement result to calculatean offset between said first measurement result and said secondmeasurement result.
 12. The method of offset calculation according toclaim 11, wherein a surface of said reference sphere is configured as amirror surface.
 13. The method of offset calculation according to claim11, wherein said calibrating jig further includes: a reference blockformed on said reflecting plate and having a planar upper surface.
 14. Amethod of offset calculation in which a profile measuring device is usedto calculate an offset in said profile measuring device, said profilemeasuring device comprising: a third probe configured to acquireinformation related to a profile of an object-to-be-measured by imagingan image based on transmitted light from said object-to-be-measured; asecond probe configured to acquire information related to the profile ofsaid object-to-be-measured, said second probe being provided at adifferent position to said third probe; and a calibrating jig to bemeasured by said third probe and said second probe, said calibrating jigincluding: a reference sphere; and a transmission plate for supportingsaid reference sphere from a lower side thereof and transmits light,said method comprising the steps of: measuring said calibrating jig bysaid third probe and said second probe, respectively, to generate athird measurement result and a second measurement result respectively;and comparing said third measurement result and said second measurementresult to calculate an offset between said third measurement result andsaid second measurement result.
 15. The method of offset calculationaccording to claim 14, wherein said calibrating jig further includes areference block formed on said reflecting plate and having a planarupper surface.